● Dongosolo: Japanese YASKAWA High speed motion controller
● Njira Yotumizira: Taiwan Yintai
● Zida Zamagetsi: French SCHNEIDER
● Pneumatic Components: Japanese SMC,
● Zithunzi Zamagetsi: Japanese OMRON
● Converter: Japanese YASKAWA
● Servo motor: Japanese YASKAWA
● Chojambula chokhudza: Japanese PRO-FACE
● Main Motor: Taiwan FUKUTA
● Kunyamula: Japan NSK
● Pampu ya vacuum: Germany BECKER
(1) Automatic servo controlled paper feeder.
(2) Kuzungulira kwadzidzidzi, kusakaniza ndi gluing dongosolo la guluu wotentha-kusungunuka ndi guluu wozizira.
(3) Tepi ya pepala yotentha yotentha imatumiza, kudula, ndi kumata ngodya za makatoni munjira imodzi.
(4) Chokupiza choyamwa vacuum pansi pa lamba wotumizira chimatha kuletsa pepala lomatidwa kuti lisapatuke.
(5) Mapepala omatira ndi makatoni amkati amagwiritsa ntchito loboti ya Yamaha ndi makina oyimilira kamera kuti awone bwino. Cholakwika chowonera ndi ± 0. 1 mm.
(6) Bokosi gripper akhoza kusonkhanitsa basi ndi kupereka bokosi kwa wrapper.
(7) The wrapper akhoza mosalekeza kubweretsa mabokosi, kukulunga, pindani makutu ndi pepala mbali ndi kupanga bokosi mu ndondomeko imodzi.
(8) Makina onsewa amagwiritsa ntchito High Speed motion controller, Yamaha loboti ndi makina oyimilira kamera ndi HMI yolumikizira kuti ipange mabokosi munthawi imodzi.
(9) Imatha kuzindikira mavutowo ndi alamu moyenerera.
RB185A Wopanga bokosi wokhazikika | |||
1 | Kukula kwa pepala(A×B) | Amin | 120 mm |
Amax | 610 mm | ||
Bmin | 250 mm | ||
Bmax | 850 mm | ||
2 | Makulidwe a pepala | 100-200 g / m2 | |
3 | Unene wa makatoni (T) | 0.8-3 mm | |
4 | Kukula kwazinthu zomalizidwa (bokosi).(W×L×H) | Wmin | 50 mm |
Wmax | 400 mm | ||
Lmin | 100 mm | ||
Lmax | 600 mm | ||
Hmin | 12 mm | ||
Hmax | 185 mm | ||
5 | Kukula kwa pepala (R) | Rmin | 10 mm |
Rmax | 100 mm | ||
6 | Kulondola | ± 0.10mm | |
7 | Liwiro la kupanga | ≤30mapepala/mphindi | |
8 | Mphamvu zamagalimoto | 17.29kw / 380v 3 gawo | |
9 | Mphamvu ya heater | 6 kw | |
10 | Kupereka mpweya | 50L/mphindi 0.6Mpa | |
11 | Kulemera kwa makina | 6800kg | |
12 | Kukula kwa makina | L7000×W4100×H3600mm |
● Bokosi la Max.&Min. makulidwe amatengera kukula kwa pepala ndi mtundu.
● Kuthamanga kwa makina kumadalira kukula kwa mabokosi
● Paper stacking kutalika: 300mm (Max)
● Voliyumu ya tanki ya glue: 60L
● Nthawi yosinthira ntchito kwa wogwiritsa ntchito mwaluso kuchoka pa chinthu china kupita ku china: 45min
● Mtundu wa mapepala: 1, 2, 3
Wopanga mabokosi okhazikika amapangidwa ndi Gluer (gawo lodyetsera mapepala & gluing), Wakale (gawo la makona anayi), Spotter (gawo loyikapo) ndi Wrapper (gawo lokulunga bokosi), lomwe limayendetsedwa kudzera mu PLC mu kugwirizana mode.
(1)Gluer (gawo lopangira mapepala ndi gluing)
● Makina atsopano opangidwa ndi servo omwe amayendetsedwa ndi mapepala amatengera mtundu wokankhira kale woyamwa kuti upereke mapepala omwe amapewa bwino mapepala awiri kulowa mu makina.
● Makina amafuta okhazikika amaonetsetsa kuti gawo lililonse lizikhala lopaka mafuta komanso likuyenda bwino.
● Tanki ya guluu imakhala ndi kutentha kosasinthasintha, imangosakanikirana, kusefa ndi kumata pozungulira. Ili ndi ma valve othamanga omwe angathandize wogwiritsa ntchito kuyeretsa ma gluing rollers mwachangu mumphindi 3-5.
● Pampu ya diaphragm ya mtundu wa pneumatic imatha kugwiritsa ntchito guluu woyera ndi guluu wosungunuka wotentha.
● Chipangizo chosankha: glue kukhuthala kwa mita, kuwongolera nthawi yake kukhuthala kwa guluu.
● Zomatira zamtundu wa Chromed zimagwiritsidwa ntchito pamagulu osiyanasiyana, okhala ndi kulimba.
● Chingwe chopukutira chamkuwa chokhudza guluu wodzigudubuza, cholimba.
● Gudumu la m'manja losintha pang'ono limayendetsa bwino makulidwe a guluu.
(2)Zakale (gawo la kumakona anayi)
●Makatoni mofulumira stacker ndi shifter, (Max. Kutalika 1000mm.) Basi kudyetsa makatoni popanda kusiya
●Tepi ya pepala yosungunuka yotentha imangotumiza, kudula ndi kumata kumakona anayi.
●Alamu yamoto ya tepi yosungunuka ya pepala ikutha
●Lamba wotumizira magalimoto amalumikizidwa ndi Former ndi Spotter.
●Wodyetsa makatoni amatha kuyang'anitsitsa kuthamanga molingana ndi makina omwe ali munjira yolumikizira.
(3) Spotter (gawo loyika)
●Lamba wamtundu wakuda ndi woyera wokhala ndi fani yoyamwa vacuum imasunga pepala lomatidwa popanda kupotoza
●Mabokosi a makatoni amatumizidwa mosalekeza kupita ku station station.
●YAMAHA 500 Mechanical mkono(roboti) yokhala ndi makamera atatu a HD oyika makamera, kulondola +/-0.1mm.
●Makamera awiri pamwamba pa lamba kuti agwire malo a pepala, kamera imodzi pansi pa lamba kuti agwire malo a makatoni.
●Ma icon onse oyang'anira ndi osavuta kumva ndikugwira ntchito.
●Bokosi pre-press chipangizo, konzani pepala ndi bokosi mwamphamvu ndikuchotsa kuwira
(4) Wrapper (gawo lokulunga)
● Chipangizo chogwirizira chimatha kukweza bokosilo ndi silinda ya mpweya yomwe imapewa bwino kukwapula kwa pepala.
● Adopt YASKAWA servo dongosolo ndi pneumatic ulamuliro dongosolo kukulunga bokosi, mofulumira digito kusintha kukula kwake.
● Tembenuzani ma silinda a mpweya ku makutu a mapepala, omwe amatha kumaliza pempho la bokosi losiyana.
● Ikhoza kutsirizitsa bokosi la ndondomeko zopinda limodzi ndi zopinda zambiri. (Max. 4 times)
● Kupanga kopanda nkhungu, kupeweratu vuto la kuyeretsa nkhungu, zomwe zinapangitsa kuti kukula kwake kukhale kozama (Max. 100mm)
● Chophimba chotetezera chowoneka bwino.
● Mawonekedwe odziyimira pawokha omangirira amapangitsa zoikamo kukhala zosavuta.
● Lamba wa conveyor amatenga mabokosiwo ndi kuwachotsa pa Wrapper.
1. Zofunikira Pansi
Makinawo akhazikike pamalo osalala komanso olimba omwe angatsimikizire kuti ali ndi katundu wokwanira (pafupifupi 500kg/m.2). Pozungulira makinawo ayenera kukhala ndi malo okwanira kuti agwire ntchito ndi kukonza.
2.Kukula
-3 Ogwira ntchito: 1 wogwiritsa ntchito wamkulu, 1 (0) amanyamula zinthu, 1 amasonkhanitsa bokosi
Zindikirani: Makinawa ali ndi njira ziwiri. Makasitomala amatha kusankha komwe akulowera ndikuyika makina okhala ndi malo abwino kwambiri. Apa ndi masanjidwe awiri anu.
A.
B
3. Ambient Conditions
● Kutentha: Kutentha kozungulira kuyenera kukhala kozungulira 18-24°C(Chothandizira mpweya chiyenera kukhala ndi zida m’chilimwe.)
● Chinyezi: Chinyezi chiyenera kuyendetsedwa mozungulira 50% -60%.
● Kuunikira: pamwamba pa 300LUX zomwe zingatsimikizire kuti zigawo za photoelectric zimatha kugwira ntchito nthawi zonse.
● Kukhala kutali ndi gasi wamafuta, mankhwala, acidic, alkali, zinthu zophulika komanso zoyaka moto.
● Kuteteza makina kuti asagwedezeke ndi kugwedezeka komanso kukhala pafupi ndi chipangizo chamagetsi chokhala ndi magetsi othamanga kwambiri.
● Kuti lisawopsedwe ndi dzuwa.
● Kuti zisawombedwe mwachindunji ndi fani.
4. Zofunikira pa Zida
● Mapepala ndi makatoni ziyenera kukhala zosanjikizana nthawi zonse. Chinyezi cha makatoni chiyenera kusungidwa pafupifupi 9% -13%
● Mapepala a laminated ayenera kusinthidwa ndi electro-statically m'mbali ziwiri.
5. Mtundu wa pepala lopangidwa ndi glue ndi wofanana kapena wofanana ndi lamba wotumizira (wakuda), ndipo mtundu wina wa tepi yomatira uyenera kumangirizidwa pa lamba wotumizira.
6. Mphamvu yamagetsi: 380V / 50Hz 3phase (nthawi zina, ikhoza kukhala 220V / 50Hz, 415V / Hz malinga ndi momwe zilili m'mayiko osiyanasiyana).
7. Kutulutsa mpweya: 6 atmospheres (kuthamanga kwa mlengalenga), 50L / min. Mpweya wabwino kwambiri udzabweretsa mavuto kwa makina. Zidzachepetsa kwambiri kudalirika ndi moyo wa makina a pneumatic, zomwe zidzapangitse kuwonongeka kwakukulu kapena kuwonongeka komwe kungapitirire kwambiri mtengo ndi kukonza makina oterowo. Chifukwa chake iyenera kuperekedwa mwaukadaulo ndi makina abwino operekera mpweya ndi zinthu zawo. Zotsatirazi ndi njira zoyeretsera mpweya zomwe zimangogwiritsidwa ntchito:
1 | Air compressor | ||
3 | Tanki ya mpweya | 4 | Zosefera zapaipi zazikulu |
5 | Zowumitsa zoziziritsa kukhosi | 6 | Olekanitsa nkhungu yamafuta |
● Mpweya wa kompresa ndi chinthu chosagwirizana ndi makina awa. Makinawa samaperekedwa ndi air compressor. Zimagulidwa ndi makasitomala paokha.
● Ntchito ya thanki ya mpweya:
a. Kuziziritsa pang'ono mpweya ndi kutentha kwakukulu kochokera mu kompresa ya mpweya kudzera mu thanki ya mpweya.
b. Kuti akhazikitse kukakamiza komwe zinthu zoyendetsa kumbuyo zimagwiritsa ntchito zinthu za pneumatic.
● Chosefera chachikulu cha mapaipi ndicho kuchotsa distin yamafuta, madzi ndi fumbi, ndi zina zotere mumpweya woponderezedwa kuti ziwongolere bwino ntchito ya chowumitsira chowumitsira panjira yotsatira ndikutalikitsa moyo wa zosefera zolondola ndi zowumitsira kumbuyo. .
● Chowumitsira pa sitayilo yozizirira ndicho kusefa ndi kulekanitsa madzi kapena chinyezi mu mpweya woponderezedwa wopangidwa ndi chozizirira, cholekanitsa madzi amafuta, thanki ya mpweya ndi fyuluta yayikulu ya chitoliro pambuyo pochotsa mpweya.
● Cholekanitsa nkhungu yamafuta ndichosefa ndikulekanitsa madzi kapena chinyontho mumpweya woponderezedwa wopangidwa ndi chowumitsira.
8. Anthu: chifukwa cha chitetezo cha woyendetsa ndi makina, ndikugwiritsanso ntchito mokwanira ntchito ya makinawo ndi kuchepetsa mavuto ndi kutalikitsa moyo wake, anthu a 2-3, amisiri aluso omwe amatha kugwiritsa ntchito ndi kukonza makina ayenera kukhala. kupatsidwa ntchito makina.
9. Zida zothandizira
● Matepi a guluu wotentha: Malo osungunuka: 150-180°C
M'lifupi | 22 mm |
M'mimba mwake | 215 mm |
Utali | Pafupifupi 250m |
Core diameter | 40 mm |
Makulidwe | 81g pa |
Mtundu | Zoyera, zachikasu, zowonekera (pulasitiki) |
Kupaka | 20 rolls pa katoni |
Chithunzi |
● Glue: guluu wa nyama (jelly gel, Shili gel), tsatanetsatane: masitaelo owuma othamanga kwambiri
KUONEKERA | Odzola amatchinga mumtundu wowoneka bwino wa amber kapena mtundu wachikasu wopepuka |
VISCOSITY | 1400±100CPS@60℃ isanachitike dilution (Kutengera BROOKFIELD MODEL RVF) |
KUCHULUKA | 60 ℃ - 65 ℃ |
Liwiro | 20-30 zidutswa pa mphindi |
DILUTION | Dilution ndi madzi mpaka 5% - 10% ya kulemera kwa zomatira |
NKHANI ZOLIMBIKITSA | 60.0±1.0% |
CHITHUNZI |
● Chitsanzocho chikhoza kukhala matabwa, pulasitiki, aluminiyamu (malinga ndi zomwe zimapangidwira).
Zamatabwa Zochepa Mtengo wotsika. | |
Pulasitiki Kuchuluka≥ 50,000.00 Chokhalitsa. | |
Aluminiyamu Kuchuluka≥100,000.00 Zokhazikika & zolondola kwambiri. |
Amagwiritsidwa ntchito kwambiri podula zinthu monga hardboard, makatoni ogulitsa mafakitale, makatoni a imvi, ndi zina.
Ndikofunikira pamabuku akuchikuto cholimba, mabokosi, ndi zina.
1. Kudyetsa makatoni akulu akulu ndi dzanja ndi makatoni ang'onoang'ono basi. Servo yoyendetsedwa ndi kukhazikitsidwa kudzera pa touchscreen.
2. Masilinda a pneumatic amawongolera kupanikizika, kusintha kosavuta kwa makulidwe a makatoni.
3. Chophimba chachitetezo chimapangidwa molingana ndi muyezo wa European CE.
4. Landirani makina opangira mafuta, osavuta kusamalira.
5. Mapangidwe akuluakulu amapangidwa ndi chitsulo choponyera, chokhazikika popanda kupinda.
6. Wophwanyira amadula zinyalala mu tiziduswa tating'onoting'ono ndikuzitulutsa ndi lamba wonyamula katundu.
7. Anamaliza kupanga linanena bungwe: ndi 2 mita conveyor lamba kusonkhanitsa.
Mayendedwe Opanga:
Main technical parameter:
Chitsanzo | Chithunzi cha FD-KL1300A |
Makatoni m'lifupi | W≤1300mm, L≤1300mm W1=100-800mm, W2≥55mm |
Makatoni makulidwe | 1-3 mm |
Liwiro la kupanga | ≤60m/mphindi |
Kulondola | + -0.1 mm |
Mphamvu zamagalimoto | 4kw/380v 3 gawo |
Kupereka mpweya | 0.1L/mphindi 0.6Mpa |
Kulemera kwa makina | 1300kg |
Kukula kwa makina | L3260×W1815×H1225mm |
Ndemanga: Sitimapereka mpweya kompresa.
Auto feeder
Imatengera chodyera pansi chomwe chimadyetsa zinthuzo popanda kuyimitsa. Imapezeka kuti idyetse kagulu kakang'ono kokha.
Servondi Mpira Screw
Zodyetsa zimayendetsedwa ndi wononga mpira, motsogozedwa ndi servo mota yomwe imathandizira bwino kulondola ndikupangitsa kusintha kukhala kosavuta.
8 seticha HighMipeni yabwino
Adopt alloy round mipeni yomwe imachepetsa ma abrasion ndikuwongolera magwiridwe antchito. Chokhalitsa.
Kukhazikitsa mtunda wa mpeni
Mtunda wa mizere yodulidwa ukhoza kukhazikitsidwa ndi chophimba chokhudza. Malinga ndi zoikamo, kalozerayo azingosunthira pamalopo. Palibe muyeso wofunikira.
CE muyezo chitetezo chivundikiro
Chophimba chachitetezo chimapangidwa molingana ndi muyezo wa CE womwe umalepheretsa kusokonezeka ndikuwonetsetsa chitetezo chamunthu.
Zinyalala crusher
Zinyalalazo zidzaphwanyidwa ndi kusonkhanitsidwa podula pepala lalikulu la makatoni.
Pneumatic pressure control chipangizo
Adopt ma silinda a mpweya owongolera kuthamanga komwe kumachepetsa kufunikira kwa ogwira ntchito.
Zenera logwira
HMI yaubwenzi imathandizira kusintha kukhala kosavuta komanso kwachangu. Ndi Auto counter, alamu ndi mipeni mtunda mtunda, kusintha chinenero.