Suti laminating utomoni | LDPE, PP etc |
Suti zoyambira | pepala (80-400g/m²) |
Kuthamanga kwakukulu kwamakina | 300m/mphindi (liwiro ntchito zimadalira makulidwe ❖ kuyanika, m'lifupi) |
Kuphimba m'lifupi | 600-1200, wodzigudubuza m'lifupi: 1300mm |
Kupaka makulidwe | 0.008-0.05mm (Single screw) |
Kulakwitsa kwa makulidwe a zokutira | ≤±5% |
Auto tension makonda osiyanasiyana | 3-100kg zonse malire |
Max extruder kuchuluka | 250kg/h |
Compound yozizira wodzigudubuza | ∅800×1300 |
Screw Diameter | ∅110mm chiŵerengero 35:1 |
Max kumasula diameter | ∅1600 mm |
Max m'mbuyo m'mimba mwake | ∅1600 mm |
Unwind pepala pachimake dia :3 ″ 6 ″ ndi Rewind pepala pachimake awiri: 3 ″ 6 ″ | |
Extruder imayendetsedwa ndi 45kw | |
Mphamvu zonse | pafupifupi 200 kw |
Kulemera kwa makina | pafupifupi 39000kg |
Mbali yakunja | 16110 mamilimita × 10500 mamilimita × 3800 mm |
Mtundu wa thupi la makina | Gray ndi Red |
1. Tsegulani gawo (ndi PLC, servo unwinding)
1.1 Chotsani chimango
Kapangidwe: Chimango cha Hydraulic shaft-low unwinding
Gawo la BA Series splicer limapanga gawo lofunikira kwambiri pamzere wotchingira ndipo limayikidwa pamwamba pa choyimilira pansi pa mlathowo.Zimalola kupitiliza kugwira ntchito kwa mpukutu wa pepala womwe ulipo mpaka pamapepala otsatirawa popanda kuyimitsidwa kwa kupanga.
M'kati mwa mafelemu am'mbali mwa splicer muli mutu wa 2 wosunthika komanso gawo lapakati lothandizira.Pamwamba pake pali 2 nip rolls.
Capstan roll, reverse idler roll ndi double dancer system imapanga gawo lodziunjikira mapepala lomwe limatha kudziunjikira mapepala mpaka 4 kutalika kwa splicer.
Makinawa amagwiritsidwa ntchito pagawo la opaleshoni pamakina
Liwiro lolumikiza mapepala Max.300m/min
a)pamene pepala mphamvu pamwamba 0.45KG/mm, max.300m/mphindi;
b) pamene pepala mphamvu pamwamba 0.4KG/mm, max.250m / mphindi;
c)pamene pepala mphamvu pamwamba 0.35KG/mm, max.150m/mphindi;
Paper wide
Max.1200 mm
Min.500 mm
Liwiro CE-300
Max.300m/mphindi
Pneumatic data
Khazikitsani 6.5 bar
Min.6 bar
Chithunzi cha CE-300
Mphamvu 3.2kVA, 380VAC/50Hz/20A
Kuwongolera voteji 12VDC/24VDC
1.1.1 Wodziyimira pawokha wa hydraulic shaft spindle clamp mkono wamtundu wapawiri wogwirira ntchito, wopanda shaft, hydraulic loading, sungani mtengo wokweza makina.Kusinthana kwa AB shaft auto reel, kuwononga zinthu zochepa.
1.1.2 Max.Kutsegula dia.: ¢1600mm
1.1.3 Auto zovuta zoikamo osiyanasiyana: 3-70kg malire athunthu
1.1.4 kusamvana mwatsatanetsatane: ± 0.2kg
1.1.5 pepala pachimake: 3" 6"
1.1.6 Tension control system: shaft mtundu wa tension detector ndi kulondola kwamphamvu kwa potentiometer kuzindikira, kuwongolera kwapakati kwa programmable PLC
1.1.7 Dongosolo loyendetsa galimoto: PIH silinda braking, mayankho ozungulira a encoder mwachangu, kuwongolera kolondola kwa valve yotseka, kuwongolera kokhazikika kwa PLC
1.1.8 Kukhazikika kwamphamvu: Mwa kukhazikika kolondola kwa ma valve
1.2 Kusunga mtundu wa kutola zokha, chida chodulira
1.2.1 Kusunga moyendetsedwa ndi chotchinga chamoto cha pneumatic, kuonetsetsa kukhazikika kokhazikika potola mapepala.
1.2.2 osiyana kudula kapangidwe
1.2.3 PLC auto kuwerengera liwiro latsopano shaft rotary, ndi kusunga liwiro ndi mzere waukulu liwiro
1.2.4 Landirani zinthu atolankhani wodzigudubuza, wodula zinthu wosweka .tension control kusintha, bwererani onse akhoza kumaliza basi
1.2.5 Wodzigudubuza kusintha alamu isanayambe,: ntchito m'mimba mwake ikafika 150mm., makina adzakhala alamu
1.3 Kuwongolera kuwongolera: mawonekedwe owongolera a photoelectric putter (bst structure)
2. Corona (Yilian makonda)
Mphamvu yochiza Corona :20 kw
3. Hydraulic lamination unit:
3.1 atatu odzigudubuza laminating pawiri dongosolo, kumbuyo atolankhani wodzigudubuza, akhoza pawiri wodzigudubuza chimbalangondo mphamvu ngakhale, pawiri olimba.
3.2 Kuvula kwa silicon rabara roller: mankhwala apawiri ndi osavuta kuyang'ana pa chogudubuza chozizira, Hydraulic imatha kukanikiza mwamphamvu.
3.3 The yokhota kumapeto mpukutu filimu flattening dongosolo,: akhoza kupanga filimu mofulumira kutumizidwa
3.4 Compound feed material kusintha wodzigudubuza amatha kuthana ndi makulidwe azinthu zamakanema ndi zina zofooka
3.5 Chowombera chothamanga kwambiri chimayamwa m'mphepete mwachangu.
3.6 Compound outlet cutter roller
3.7 Compound roller imayendetsedwa ndi mota modalira
3.8 Compound roller driven motor imayendetsedwa ndi Japan frequency controller
Kufotokozera:
(1) wodzigudubuza gulu: ¢ 800 × 1300mm 1pcs
(2) mphira wodzigudubuza: ¢ 260 × 1300mm 1pcs
(3) Press wodzigudubuza: ¢ 300 × 1300 mamilimita 1pcs
(4) kuphatikiza mafuta yamphamvu:¢63 × 150 2pcs
(5) Peel off wodzigudubuza:¢130 × 1300 1pcs
(6) 11KWmotor (SHANGHAI) 1set
(7) 11KW Frequency converter (JAPAN YASKAWA)
(8) kuzungulira cholumikizira: (2.5"2 1.25"4)
4. Extruder (kusintha kutalika kwa magalimoto)
4.1 Screw m'mimba mwake:¢ 110,Max extruder za:250kg/h (ukadaulo waku Japan)
4.2 T-die (Taiwan GMA)
4.2.1 nkhungu m'lifupi: 1400mm
4.2.2 Nkhungu ogwira m'lifupi: 500-1200mm
4.2.3 Nkhungu milomo kusiyana: 0.8mm, ❖ kuyanika makulidwe: 0.008-0.05mm
4.2.4 Kutaya makulidwe cholakwika: ≤± 5%
4.2.5 Kutentha kwamagetsi kwa chubu mkati mwa kutentha, kutentha kwambiri, kutentha kumawonjezeka mofulumira
4.2.6 Ndime yotsekedwa kwathunthu, Kusintha kosintha m'lifupi
4.3 Zida zosinthira mwachangu maukonde
4.4 Kuyenda kutsogolo ndi kumbuyo, kumatha kukweza Trolley, kukweza osiyanasiyana: 0-100mm
4.5 Nkhungu 7 madera kutentha kutentha.Screw barrel 8 gawo lowongolera kutentha.cholumikizira 2 dera kutentha kutengera ma infrared Kutentha mayunitsi.
4.6 Big Power Reduction gear box, HARD NOOTH (Guo tai guo mao)
4.7 Digital kutentha wowongolera zodziwikiratu kutentha
Zigawo zazikulu:
(1) 45kw AC galimoto (SHANGHAI)
(2) 45KW frequency converter (JAPAN YASKAWA)
(3) Digital kutentha Mtsogoleri 18pcs
(4) 1.5KW kuyenda galimoto
5.Pneumatic Round mpeni yodula chipangizo
5.1 Trapezoidal wononga chopingasa kusintha chipangizo, kusintha kudula m'lifupi pepala
5.2 Pneumatic Pressure cutter
5.3 5.5kw mkulu kuthamanga m'mphepete kuyamwa
6.Rewinding Unit: 3D heavy duty structure
6.1 Kubwezeretsanso chimango:
6.1.1 Friction mtundu magetsi masiteshoni awiri rewinding makina, mkulu-liwiro basi kudula ndi kutola zinthu zomalizidwa, kutsitsa basi.
6.1.2 Max.rewinding awiri: ¢ 1600 mm
Kuthamanga kwa 6.1.3: 1r / min
6.1.4 zovuta: 3-70kg
6.1.5 Kuthamanga kulondola: ± 0.2kg
6.1.6 pepala pachimake: 3 "6"
6.1.7 Tension Control System: Mtsinje wa cylinder umayandama mawonekedwe a mtundu woyandama woyandama, kugwedezeka kumadziwika ndi potentiometer yolondola, ndipo woyang'anira programmable PLC amalamulira pakati.(Japan SMC low friction silinda) 1 seti
6.1.8 Drive Control System: 11KW motor drive, rotary encoder speed feedback, Senlan AC inverter yapawiri yotsekedwa-loop control, programmable controller PLC centralized control.1 seti
6.1.9 Kukhazikika Kokhazikika Kokhazikika: Precision Pressure Regulator Setting (Japan SMC)
6.1.10 Taper tension akhazikitse: mopanda anakhazikitsa ndi zenera kompyuta, PLC ulamuliro, kutembenuka ndi chiŵerengero cha magetsi/ mpweya (Japan SMC)
6.2 Makina Odyera ndi Kudula Chipangizo
6.2.1 Splicing Support Rollers amayendetsedwa ndi PLC kuyendetsa galimoto kuti igwire zinthu kutali ndi chogudubuza.
6.2.2 Hydraulic Independent Cutter Mechanism
6.2.3 PLC mawerengedwe odziwikiratu a njira kutola, m'malo voliyumu anamaliza ndi kiyi
6.2.4 Ntchito Yothandizira Roller, Kudula Zida, Bwezeretsani, ndi zina zotero.
6.2.5 Zofotokozera
(1) Mkangano wodzigudubuza: ¢ 700x1300mm 1 bar
(2) Magalimoto olowera: 11KW (Shanghai Lichao) 1 seti
(3) Kugubuduza pansi giya bokosi: olimba pamwamba helical zida reducer (Thailand Mau)
(4) Inverter: 11KW (Japan Yaskawa) 1 seti
(5) Bokosi la gear lothandizira: 1 seti ya mphamvu
(6) Kuchepetsa liwiro: dzino lolimba 1 seti ya mphamvu
(7) Kuthamanga kwa liwiro lotsika: 1 seti yamphamvu
(8) Kutulutsa ma hydraulic station
7.Auto mpweya shaft chokoka
8.Drive Gawo
8.1 Main motor, lamba wotumizira amatengera lamba wolumikizana
8.2 Kuphatikizira, kubwezeretsanso ndi kumasula galimoto: Lamba woyendetsa amatengera zida za arc, unyolo ndi kufalikira kwa lamba
8.3 Main drive gear box: Kusindikiza mafuta omizidwa ndi helical gear, Line helical gear transmission
9.Control Unit
nduna yamagetsi yodziyimira payokha, kuwongolera kwapakati, malo ophatikizika okhala ndi ntchito yapakati yowongolera nduna.Makina odzipangira okha pogwiritsa ntchito chipangizo cha PLC (hollsys) chokhala ndi luso lapamwamba, komanso ma siginecha a makina amunthu pogwiritsa ntchito kulumikizana kwa netiweki pakati pa mawonekedwe.PLC, extrusion unit, man-machine dialogue interface pakati pa kuyendetsa galimoto ndikupanga dongosolo lophatikizika lowongolera.Pakuti magawo aliyense akhoza kukhazikitsidwa, ndi mawerengedwe basi, kukumbukira, kudziwika, Alamu, etc. Kodi mavuto a chipangizo zithunzi anasonyeza, liwiro, ❖ kuyanika makulidwe, liwiro ndi chikhalidwe osiyana ntchito.
10. ena
11.1 Wowongolera Wowongolera: Kuwongolera kolimba kwa aluminium alloy roll roll, kayendetsedwe kake
11.2 Low voltage zida za France Schneider, omron Japan, etc.
11.gawo mtundu
11.1 PLC (Beijing Hollysys)
11.2 Touch screen (TAIWAN)
11.3 frequency converter: Japan Yaskawa
11.4 injini yayikulu: SHANGHAI
11.5 silinda yotsika kwambiri (Japan SMC)
11.6 AC CONTACTOR (Schneider)
11.7 batani (Schneider)
11. chosakanizira chokhazikika (Taiwan)
11.9 valavu yowongolera ma silinda (Taiwan)
11.10 valavu yosinthira maginito (Taiwan)
11.11 valavu yoyendetsera bwino kwambiri (SMC)
12.Customer kudzikonda amapereka malo
12.1 Malo a zida ndi maziko
12.2 Zida zopangira makina opangira magetsi
12.3 Kupereka madzi ku makina opangira makina mkati ndi kunja kwa chipata (wogula amakonzekera chowumitsira madzi)
12.4 Kupereka kwa gasi kumakina omwe amalowa ndi kutuluka m'mimba
12.5 Chitoliro chotulutsa mpweya ndi fan
12.6 Sonkhanitsani, kutsitsa ndi kutsitsa zida zomalizidwa
12.7 Zida zina zomwe sizinalembedwe mu mgwirizano
13. Mndandanda wa zida zosinthira:
Ayi. | Dzina | Spec. |
1 | Thermocouple | 3M/4M/5M |
2 | Wowongolera kutentha | Omuroni |
3 | Micro-regulating valve | Chithunzi cha 4V210-08 |
4 | Micro-regulating valve | Chithunzi cha 4V310-10 |
5 | kusintha kwapafupi | 1750 |
6 | Kulandila kolimba | 150A ndi 75A |
7 | kuyenda kusintha | 8108 |
10 | kutentha unit | ϕ90*150mm,700W |
11 | kutentha unit | ϕ350*100mm, 1.7KW |
12 | kutentha unit | 242 * 218mm, 1.7KW |
13 | kutentha unit | 218 * 218mm, 1KW |
14 | kutentha unit | 218 * 120mm, 800W |
15 | Schneider batani | ZB2BWM51C/41C/31C |
16 | mpweya tambala | |
17 | Tepi yotentha kwambiri | 50mm * 33m |
18 | telflon tepi | |
19 | Corona roller cover | 200 * 1300mm |
20 | Pepala lamkuwa | |
21 | skrini fyuluta | |
22 | Kuzungulira ming'alu | 150*80*2.5 |
23 | cholumikizira pneumatic | |
24 | mfuti yamlengalenga | |
25 | mgwirizano wa madzi | 80A ndi 40A |
27 | zomangira ndi zina | |
28 | kuukoka unyolo | |
29 | bokosi la zida |
Zigawo zazikulu ndi chithunzi:
Unwinder(Auto splicer) → chitsogozo chapaintaneti → Wothandizira Corona → Kuwonjeza ndikuphatikiza gawo la Edge Trimming → Kubwezeretsanso