Machine Model: Challenger-5000 Perfect Binding Line (Full Line)

Kufotokozera Kwachidule:


Tsatanetsatane wa Zamalonda

Chiyambi cha Zamalonda

Machine Model: Challenger-5000Mzere Wangwiro Womangirira (Mzere Wathunthu)

Challenger-5000 Perfect Binding Line (Full Line) 

Zinthu

Masinthidwe Okhazikika

Q'ty

a. G460P/12Station Gatherer Kuphatikizirapo malo osonkhanira 12, malo odyetserako chakudya m'manja, malo olumikizirana komanso malo okanira osayina olakwika.

1 Seti

b. Challenger-5000 Binder Kuphatikiza pa touch screen control panel, 15 book clamps, 2 mphero station, moveable spine gluing station and moveable side gluing station, stream cover feeding station, nipping station and automatic lubrication system.

1 Seti

c. Supertrimmer - 100Trimmer ya Mipeni itatu Kuphatikizapo touch screen control panel, yopingasa in-feed carriage lamba kuchokera kumanja, vertical in-feed unit, chodulira mipeni itatu, gripper delivery, and discharge conveyor.

1 Seti

d. SE-4 Book Stacker Kuphatikizapo stacking unit, buku kukankha unit ndi kutuluka mwadzidzidzi.

1 Seti

e.

Conveyor

Kuphatikizapo 20-mita cholumikizira cholumikizira.

1 Seti

Masinthidwe Okhazikika

Challenger-5000 Binding System ndi njira yabwino yomangirira pazopanga zazing'ono mpaka zapakati zomwe zimayendetsedwa ndi max.liwiro mpaka 5,000 kuzungulira pa ola.Imakhala ndi magwiridwe antchito, zokolola zambiri, kusintha kosinthika kwa njira zingapo zomangira, komanso magwiridwe antchito abwino kwambiri.

Zabwino Kwambiri:

♦ Kutulutsa kwakukulu kwa mabuku 5000 pa ola limodzi ndi makulidwe mpaka 50mm.

♦Zizindikiro za malo zimapereka ntchito yosavuta kugwiritsa ntchito komanso kusintha kolondola.

♦ Kukonzekera kwa msana ndi injini yamphamvu yogaya kuti apange msana wapamwamba kwambiri.

♦Kukhomerera kokhazikika ndikuphimba malo ogoletsa kuti akhale olimba komanso olondola.

♦ Zigawo za ku Ulaya zomwe zimatumizidwa kunja zimatsimikizira kugwira ntchito mwamphamvu komanso kosasintha.

♦ Kusintha kosinthika pakati pa hotmelt EVA ndi njira yomangirira ya PUR.

Kusintha 1:G460P/12 Wosonkhanitsa Malo

Dongosolo losonkhanitsira la G460P ndilothamanga, lokhazikika, losavuta, lothandiza, komanso losinthika.Itha kugwiritsidwa ntchito ngati makina oyimira okha kapena olumikizidwa pamzere ndi Superbinder-7000M/ Challenger-5000 Perfect Binder.

Zabwino Kwambiri

● Kulekanitsa kodalirika komanso kosalemba chizindikiro chifukwa cha kusonkhanitsa koyima.

● Touch screen imalola kugwiritsa ntchito mosavuta komanso kusanthula zolakwika.

● Kuwongolera kokwanira bwino kwa zakudya zopanda chakudya, zakudya ziwiri komanso kupanikizana kwa mapepala.

● Kusintha kosavuta pakati pa mitundu 1:1 ndi 1:2 kumabweretsa kusinthasintha kwakukulu.

● Criss-cross delivery delivery ndi malo odyetserako manja amaperekedwa monga momwe zimakhalira.

● Kukana chipata cha siginecha zolakwika kumatsimikizira kupanga kosalekeza.

● Kuwongolera kwapamwamba kwambiri kumathandizidwa ndi makina ozindikiritsa siginecha.

 ndondomeko 1 KukhudzaChophimba Control System The touch screen control system imalola kuti igwire ntchito mosavuta komanso kusanthula zolakwika.

 

 

 dongosolo2 12 Malo Osonkhanitsira  4 station ngati 1 unit, mayunitsi atatu kwathunthu.

 

Dongosolo loyang'anira siginecha yodziwikiratu pamalo aliwonse osonkhanira kuti muwone kuperewera kwa chakudya, chakudya chambiri, komanso kupanikizana kwa mapepala (pamalo aliwonse osonkhanira pali sensor kuti izindikire kuti palibe chakudya, ndipo pali masinthidwe oyandikira pa siteshoni iliyonse yosonkhanira kuti muwone zambiri. chakudya, kuti mutsimikizire kuti makulidwe ake ndi olondola).

 

Mapangidwe osonkhanitsira oyima amatha kuchepetsa kukangana kwa siginecha kuti apewe chizindikiro chilichonse pamapepala panthawi yosonkhanitsa.

 

 dongosolo3 1: 2 Speed ​​​​Mode Change Mechanism   Kuthamanga kwakukulu kokhala ndi makina osinthira liwiro la 1: 2.

 

 dongosolo4 Rejndi GateChipata chokanira cha siginecha yolakwika chimatsimikizira kupanga kosalekeza.
 ndondomeko 5 Malo Odyetsera M'manjaMalo odyetserako m'manja amaperekedwa kuti adyetse bwino ma signature owonjezera.
 ndondomeko 6 Criss-Cross Delivery UnitChigawo chotumizira ma criss-cross chimaperekedwa kuti chitolere bwino midadada yosonkhanitsidwa bwino.
 ndondomeko 7 OrionMapampu a VacuumPampu ya 1 ya vacuum pagawo lililonse, mapampu atatu otsekemera a G460P/12

Kusintha2: Challenger-5000 Binder  

Challenger-5000 yokhala ndi ma clamp 15 ndi njira yabwino kwambiri yopangira zing'onozing'ono mpaka zapakati zimathamanga mpaka 5000 kuzungulira / ola.Imakhala ndi magwiridwe antchito osavuta komanso kusintha kolondola ndi zizindikiro zamalo.

 ndondomeko 8 Astation station yokhala ndi chiwonetsero chazithunziInteractive ntchito menyu amapereka yosavuta ndi mofulumira kulamulira makina.Deta yopanga, liwiro la makina ndi uthenga wa alamu zikuwonetsedwa.
 ndondomeko 9 Ndi iclined infeed stationMalo ophatikizika amaphatikiza kulumikizana ndi G460B chosonkhanitsa (chopezeka pamanja).Gome losanja lokhala ndi vibrator yophatikizika limatsimikizira kuti siginecha zonse zimalumikizidwa bwino musanakonzekere msana.
 ndondomeko 10 Ma seti 15 a zolembera mabukuKutsegula m'lifupi mwa zingwe zonse zosinthidwa panthawi ndikuwonetsedwa ndi chizindikiro cha malo. 

 

 ndondomeko 11 Malo awiri opangira mpheroMalo awiri okonzekera msana amapereka mphero ndi kugaya, zomwe zimawonetsetsa kuti nsana zakonzedwa bwino kuti zigwiritse ntchito guluu. 

 

 

 ndondomeko 12 A zosunthika msana gluing stationMalo osunthika a EVA spine gluing okhala ndi pre-melter amagwira ntchito ngati njira yosinthira pakugwiritsa ntchito kwa PUR. 

A zosunthika sidegluing station

Malo osunthika a EVA ammbali okhala ndi pre-melter amagwira ntchito ngati njira yosinthira pakugwiritsa ntchito kwa PUR.

  ndondomeko 13

ndondomeko 14

A kudyetsa chivundikiro cha mtsinjesiteshoniMapangidwe a flatinfeed amalola kuti katundu wamkulu azipangidwa mokhazikika komanso momasuka. 

Mawilo ophimba chophimba amatha kusinthidwa mosavuta malinga ndi makulidwe a buku ndi mtundu wa chivundikiro.

 

 ndondomeko 15 A nipping stationDongosolo lapamwamba lopopera lili ndi kukakamiza kwamphamvu kuti apange zomangira zolimba, zolimba zokhala ndi ngodya zakuthwa za msana. 
 ndondomeko 16 Chigawo chokana kutumizaChida chogona chosalala chimalepheretsa msana kuti zisawonongeke ndipo umakhala ngati mawonekedwe olumikizirana. 
 ndondomeko 17 Apepala fumbi extractorZinyalala zamapepala zimatha kuchotsedwa ndi chopondera champhamvu champhamvu kuti dongosololi likhale loyera.
 ndondomeko 18 Anautomatic lubrication system 

Kusintha3: Supertrimmer-100 Three-Knife Trimmer

Supertrimmer-100 imakhala ndi masinthidwe olimba komanso kudula kolondola komwe kumakhala ndi gulu lowongolera la ogwiritsa ntchito.Makinawa atha kugwiritsidwa ntchito kuyimilira okha, kapena kulumikizidwa pamzere kuti athetse yankho lathunthu.

♦ Njira yokhazikika: kudyetsa, kuyika, kukankhira mkati, kukanikiza, kudula, kutulutsa.

♦ Palibe bukhu lopanda kuwongolera kuti mupewe kusuntha kosafunikira

♦ Chimango cha makina opangidwa ndi makina ochepetsera kugwedezeka komanso kutsetsereka kwambiri.

 ndondomeko 19 Seti imodzi ya Supertrimmer-100Touch screen control panelLamba wopingasa wolowera kumanja kuchokera kumanja

Oyima infeed unit

Chodulira mipeni itatu

Gripper kutumiza

Zotulutsa zotulutsa

 

Kusintha4:SE-4 Book Stacker  

 system20 Seti imodzi ya SE-4 Book Stacker       Stacking Unit.Buku Lotuluka Mwadzidzidzi.

Kusintha5:Conveyor

 system21 20-mita cholumikizira cholumikiziraKutalika konse: 20 metres.1 buku lotuluka mwadzidzidzi.

LCD main control.

Chigawo chilichonse cha liwiro la conveyor chimasinthidwa ndi chiŵerengero kapena padera.

 

Mndandanda wa Zigawo Zovuta

Magawo Ovuta Mndandanda waChallenger-5000Binding System

Nambala.

Dzina la Zigawo

Mtundu

Ndemanga

1

PLC

Schneider (Chifalansa)

Wosonkhanitsa,

Binder, Trimmer

2

Inverter

Schneider (Chifalansa)

Wosonkhanitsa,

Binder, Trimmer

3

Zenera logwira

Schneider (Chifalansa)

Wosonkhanitsa, Binder, Trimmer

4

Kusintha kwamagetsi

Schneider (Chifalansa)

Binder, Trimmer

5

Kusintha kwamagetsi

MOELLER (Germany)

Wosonkhanitsa

6

Injini yayikulu ya binder, injini ya Milling station

SIEMENS

(Sino-Germany joint venture)

Binder

7

Kusintha magetsi

Schneider (Chifalansa)

Wosonkhanitsa

8

Kusintha magetsi

 

Kum'mawa

(Mgwirizano wa Sino-Japan)

Chodulira

9

Photoelectric switch

 

LEUZE (Germany),

P+F(Germany),

OPTEX (Japan)

Wosonkhanitsa,

Binder

10

Kusintha kwapafupi

P+F(Germany)

Wosonkhanitsa,

Binder, Trimmer

11

Kusintha kwachitetezo

Schneider (Chifalansa),

Bornstein (Germany)

Wosonkhanitsa,

Binder, Trimmer

12

Mabatani

 

Schneider (Chifalansa),

MOELLER (Germany)

Wosonkhanitsa,

Binder, Trimmer

13

Contactor

Schneider (Chifalansa)

Wosonkhanitsa,

Binder, Trimmer

14

Kusintha kwachitetezo chamoto,

wowononga dera

Schneider (Chifalansa)

Wosonkhanitsa,

Binder, Trimmer

15

Pampu ya mpweya

 

ORION

(Mgwirizano wa Sino-Japan)

Wosonkhanitsa,

Binder

16

Air kompresa

 

HATACHI

(Mgwirizano wa Sino-Japan)

Mzere Wathunthu

17

Kubereka

 

NSK/NTN (Japan),

FAG (Germany),

INA (Germany)

Binder, Trimmer

18

Unyolo

 

TSUBAKI(Japan),

TYC (Taiwan)

Binder, Trimmer

19

Electromagnetic valve

 

ASCA (USA),

MAC (Japan),

CKD (Japan)

Wosonkhanitsa,

Binder

20

Air silinda

CKD (Japan)

Wosonkhanitsa, Trimmer

Dziwani: Mapangidwe a makina ndi mawonekedwe ake amatha kusintha popanda kuzindikira.

Deta yaukadaulo            

Machine Model

G460P/8

G460P/12

G460P/16

G460P/20

G460P/24

 

 wokonza7

 

Nambala ya Masiteshoni

8

12

16

20

24

Min.Kukula kwa Mapepala (a)

196-460 mm

Min.Kukula kwa Mapepala (b)

135-280 mm

Pa intaneti Max.Liwiro

8000 kuzungulira / h

Offline Max.Liwiro

4800 kuzungulira / h

Mphamvu Yofunika

7.5kw

9.7kw pa

11.9kw

14.1kw

16.3kw

Kulemera kwa Makina

3000kg

3500kg

4000kg

4500kg

5000kg

Kutalika Kwa Makina

1073 mm

13022 mm kutalika

15308 mm

17594 mm

19886 mm

 

Machine Model

Challenger-5000

wokonza8 

 

Nambala ya Clamps

15

 

Max.Liwiro Lamakina

5000 kuzungulira / h

  Utali wa Block Block (a)

140-460 mm

  Kukula kwa Block Block (b)

120-270 mm

  Kuchuluka kwa Block Block (c)

3-50 mm

  Utali Wachivundikiro (d)

140-470 mm

  Kuphimba M'lifupi (e)

250-640 mm

  Mphamvu Yofunika

55kw pa

  Machine Model

Supertrimmer - 100

wokonza9 

  Kukula kwa Buku Losadulidwa (a*b)

Max.445 * 310mm (Opanda intaneti)

   

Min.85 * 100mm (Opanda intaneti)

   

Max.420 * 285mm (Pamzere)

   

Min.150 * 100mm (Pamzere)

  Kukula kwa Buku Lodulidwa (a*b)

Max.440 * 300mm (Opanda intaneti)

   

Min.85*95 mm (Opanda intaneti)

   

Max.415 * 280mm (Pamzere)

   

Min.145 * 95mm (Pamzere)

  Chepetsa Makulidwe

Max.100 mm

   

Min.10 mm

  Liwiro Lamakina 15-45 kuzungulira / h
  Mphamvu Yofunika 6.45kw
  Kulemera kwa Makina 4,100 kg

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